Welding Machines
IDEAL BAS 040 - 065
Flash butt welding machines for all types of bandsaw blades, band knives and continous processing of strip steel.
Highproductivity by modern flash butt welding technology
Your reliable response to the increased quality requirements of your customers
Production according to DIN ISO standards
Description
NO problem with the BAS series !
- Years of experience in strip joining technology
- Permanent research and development generated from customers requirements from all over the world
- Constant high quality
- Sturdy design with long life
... protect your cempetitive advantage today and in future
BAS... MACHINES FOR VERSATILE USE
- to manufacture small, medium or big series of all types of bandsaws and band knives
- to obtain solid welds within strip processing lines
BAS ... an etablished, extensive machine concept, tailor-made according to your requirements.
Technical data
Width for woodcutting band saw blades in mm according to machine typ
Width for Metall cutting bandsaws (bi-metall, tungsten) in mm according to machine typ
IDEAL BAS 310 - 360
Quality and perfection in the bandsaw production
Description
- Flexible and fast product change-over
- Practical design- all controls are located in the front of the machine
- Pyrometer as standard- with integrated LED lighting with automatic closing system
- Parameter control as standard
- Spark protection shield as standard
- Servo motor- individual adjustmen of initial and final speed
- Burn-off distance individually adjustable- optimal adaptation to the products, saving in the band saws respectively steel strips, less burr
- Way measuring system- the actual jaw position an thus the initial jaw distace is being reached individually by the program, the annealing position is being chosen by the system
- Touchscreen- central operation, annealing process is shown in a graph
- USB interface- for program and parameter transmission and backup
- Weld counter
- Electrodes are identical and thus interchangeable
Technical data
| BAS 310 | BAS 320 | BAS 330 | BAS 340 | BAS 360 | |
|
Bimetal and tungsten alloyed bandsaws,mm |
6-41 | 6-54 | 15-80 | 25-105 | - |
| Wood bandsaws,mm | 3-50 | 6-50 | 15-100 | 25-120 | 35-215 |
|
Stainless steel bandsaws,mm |
6-30 | 10-50 | 25-50 | 30-60 | 30-80 |
| Bandknives, mm | 6-50 | 6-50 | 25-80 | 30-120 | 40-120 |
| Steel strip (plain) mm² | 100 | 150 | 200 | 250 | 360 |
| Stainless Steel strip,mm² | 50 | 60 | 100 | 150 | 180 |
| Max. width of jaws,mm | 50 | 50 | 90(100) | 120 | 217 |
IDEAL BSS 016/025 & BSS 040/050/060
- High quality and time saving by fast and simple welding operation
- For joining of brandsaws and bandsteel of different qualities
- Up to max. 60 mm of width, from min. 0,5 mm thickness
Description
Your advantages:
- High strenght and elesticity of the welding seam
- Weld joints without misalignment
- No additional solder and flux
- Easy operation and maintenance
- Fast preparation of strip ends
- Robust desing - therefore long lasting and reliable
The machine concept:
- Precise and weat resistant parallel guiding rails of the movable welding jaw
- Clamping device adjustable to constant pressure
- Upsetting pressure by adjustable spring
- Adjustable jaw distance for welding and annealing operation
- Compact design
- Option: Electronic annealing device
Accessories Saw Blade Shears:
- Saw Blade Shears for burr-free and distortion-free, rectangular cutting of the stip
- Shear knives made of special steel for high durability and reversible usage
- Adjustable tooth locating stops for bandsaws
- Option: Additional gripping jaw for nonskidding clamping of the strip during the cutting operation
- Different models for various strip width/cross sections, operated manually or pneumatically, available with single or douvle cutting
Accessories Grinding Tools:
- Grinding machines for deburring of welding seam, equipped with treephase motor, switch-on/off-switch, manual adjustment and stroke
- Available with manual adjustment and stroke
- Available with manual excentric clamping device or pneumatically operated clamping device
- Infinite adjustment of the grinding level by rim screw
- Additional lever for precise adjustment of abrasive wheel
Technical data
| BSS 016 | BSS 025 | BSS 040 | BSS 050 | BSS 060 | |
| Capacity, at 50% duty cycle, kVA | 2 | 3 | 4 | 8 | 8 |
| Metal bandsaws*, mm | 4 - 12 | 4 - 20 | 6 - 27 | 6 - 34 | 6 - 34 |
| Wood bandsaws, mm | 3 - 16 | 3 - 25 | 6 - 40 | 6 - 50 | 6 - 60 |
| Bandsteel mm² max. cross section mild steel | 15 | 20 | 35 | 40 | 40 |
| Max. clamping width Bandsteel mm | 16 | 25 | 40 | 50 | 60 |
| Weight net/gross, kg (approx.) | 19/26 | 21/28 | 64/94 | 66/96 | 67/97 |