Saw Blade Production
PL600/PL800
Automatic Polishing Machine PL600 / PL800
Automatic polishing machine for polishing carbide saw blades and saw bodies for 80 mm up to 600 / 800 mm diameter
Technical Data
Polishing Motor 1,5 KW (2 HP), 1400 RPM
double V-belt drive, for polishing wheels of 250 mm (10″) diameter
Wheels Dresser with Diamond Cluster.
Table Drive Motor 0,75 KW (1 HP) 100 RPM, direct drive. Polishing Feed Rate with hydropneumatic unit infinitely adjustable.It is not necessary to clamp the saw blade, changeable centering collars and rubber mat hold the saw firmly on the table.
| Operating voltage: | 230/400 Volts, 3-Phase, 50 cycles 230/440 Volts, 3-Phase, 60 cycles (other voltages/cycles on request) |
| Current Load: | 16 Amp, time-lag |
| Feed Control: | hydropneumatic, fully adjustable |
| Air Consumption: | at 6 bar (87 PSI) 40 litres per minute (1,6 CFM) |
| Weight: | PL 600=390 kg, PL 800=430 kg |
| Weight with hood: | PL 600=487 kg, PL 800=537 kg |
PLM600/PLM800
Manual Polishing Machine PLM600 / PLM800
Manual polishing machine for polishing carbide saw blades and saw bodies for 80 mm up to 600 / 800 mm diameter
Manual Polishing Machine PLM 600 – 800
This machine is used to polish soiled or rusty saw blades of all kinds, or for the removal of cold welds.However, it is also suitable for treating new blades. We ofter two model sizes of this machine.
For the model PLM 600, the maximum polishing range is 600 mm dia., and for the model PLM 800, the maximum polishing range is 800 mm dia., the smallest polishing range is appr. 80 mm dia. The machine is fitted with a coolant tank and coolant pump.
- 1 dressing unit for the polishing wheel
- 1 polishing wheel and tools for exchanging the polishing wheel
- 1 indexing table rubber 650 x 5 x 51
- 1 device for adjustment of the stop for the outside and inside diameter of the saw blade
Options:
1) indexing table speeds,100 rpm
2) Clockwise and counter clockwise running of the indexing table. This is particularly important for saw blades with reamer cutting edges
Technical data
| Dimensions: | 960 mm 1160 mm wide |
| 1450 mm deep | |
| 1350 mm high | |
| Weight: | 300 kg/ 395 kg |
| Cooling water tank capacitiy appr. 63 litres. Delivery output of the cooling water pump appr. 20 litres/min. Dimensions of the polishing wheel 250 mm dia., 25 mm wide, bore at least 200 mm dia. Larger bore diameters up to 100 mm possible using a reducing ring. Minimum abrasion diameter 125 mm. |
|
| Drive output: | Gear motor 0,75 kW |
| Drive output: | Polishing wheel 1,5 kW |
| Coolant pump: | 0,12 kW |
| Speed of the indexing table: | 100 rpm./min. |
| Speed of the polishing wheel via V-belt | |
| Current Load: | 16 Amp, time-lag |
| Operating voltage: | 230/400 Volts, 50 cycles |
| 240/440 Volts, 60 cycles |
PL 1050-PL 1250-Pl 1600- PL 2000
Automatic Polishing Machine Model PL 1050-PL 1250-Pl 1600- PL 2000
For polishing and grinding out of cold pick-up on HSS carbide tipped circular saw blades of between 100 and 2000 mm in diameter, depending on the machine rating.
Sandblasting Machines
Various types of sand blasting machines. Please see the data sheet for more informations.
PLS 800-4 B
Automatic Grinding Machine for Pocketing-Carbide-Seat Type PLS 800-4 B
The cost-effective solution: 4 Saw Bodies from 100 mm up to 800 mm diameter can be processed simultaneously in a single chucking.
Automatic Grinding Machine for Pocketing-Carbide-Seat Type PLS 800-4 B
The cost-effective solution:
4 Saw Bodies from 100 mm up to 800 mm diameter can be processed simultaneously in a chucking.
(Larger diameters on request).
- Fast – reliable – easy maintenance
- Developed in practical application
- Simple to operate – rapid conversion
- Space-saving compact machine
- World-wide standardized control units
- The machine can be repaired by a works fitter or mechanic
Technical data:
| Driving motor: | 1,1 kW, 2800 N |
| Grinding spindle speed: | 4530 N, cutting speed 47 meters |
| Grinding wheel diameter: | Borazon 200 diameter coating width 2 mm, coating height 5 mm |
| Tip spacing: | from 6 to 110 mm |
| Tool orthogonal rake range: | 15 degrees to + 30 degrees |
| Cycle time: | approx. 12 secs. for 4 Pocketing-Carbide-Set |
| Set Grinding feed: | infinitely variable |
| Rapid traverse: | infinitely variable |
| When processing individual single bodies, grinding wheel stroke adjustable, max. stroke length 35 mm. | |
| Control: | hydro-Pneumatic (Festo> |
| Air consumption: | approx. 20 – 40 litres/min. |
| Operating pressure: | 6 bar |
| Main air connection: | NW 6 mm |
| perating voltage: | 230/ 400 Volts, 50 cicles |
| 230/ 440 Volts, 60 cicles | |
| Fusing: | 3 x 16 Amp. time lag |
| Rated output: | 1,4 kW |
| Coolant tank: | contents 63 Litres |
| Dimensions: | high 1300 mm, deep 1300 mm, wide 1200 mm |
| Weight: | approx. 402 kg |
PLS 800 MB
Automatic Plate Seat GrindingMachine
PLS 800 MB with automatic loading
and discharge of the Loading/Discharge Trolley
ML 600
Brazing Attachment (with welding torch) ML 600
Brazing Machines
Brazing Machines
Various Brazing Machines for different blade diameters. Please refer to the data sheet
BM 2000
Automatic Brushing Machine Type BM 2000
For brushing carbide tips or carbide teeth on carbide tipped circular saw blades for metal cutting operations. The machine is fitted with two protective guards permitting adjustment to the saw blade diameter.
Concentric and Transverse Running Test Unit
Concentric and Transverse Running Test Unit
SP 1600 S
Tension Testing Device with Axial and Radial Runout Testing Device
These testing devices are suitable for the testing of all types of circular saw blades wherever tension problems, or axial and radial runout can occur. Suitable for the manufacture of new blades or for sharpening and repair services.
Tension Testing Device with Axial and Radial Runout Testing Device
| SP 1600 S |
These testing devices are suitable for the testing of all types of circular saw blades wherever tension problems, or axial and radial runout can occur. Suitable for the manufacture of new blades or for sharpening and repair services.
We offer 5 different device sizes:
SP 800 S testing range from 80 – 800 mm dia. test jounal 5/8″ or 16 mm dia.
SP 1000 S testing range from 120 – 1000 mm dia. test jounal 3/4″ or 20 mm dia.
SP 1250 S testing range from 150 – 1250 mm Ø dia. test jounal 1″ or 25 – 30 or 32 mm dia.
SP 1600 S testing range from 400 – 1600 mm Ø dia. test jounal 11/2″ or 40 mm dia.
SP 2000 S testing range from 400 – 2000 mm Ø dia. test jounal 2″ or 50 mm dia.
Precise testing of axial runout is only possible if the correct flange diameter is used.
The following flange diameter sizes are available:
50 mm , 80 mm , 100 mm , 110 mm , 120 mm , 130 mm , 150 mm , 160 mm , 200 mm , 250 mm , 300 mm , 360 mm , 400 mm .
. Special sizes are available on request.
Should the correct flange size not be known, it is advisable to enquire with the user of the machine in which the saw blade is used.
FL 600 and FL 700
Manual Single Side Grinder for Carbide Tipped Saw Blades Type FL 600 and FL 700
Are you looking for a quick, economical way to side grind your retipped teeth down to the size wanted?… This is the machine. High precision grinding spindle, sturdy construction, flood coolant and ample motor power will remove any amount of carbide in one pass. Magnetic saw holder, accurate and fast.
Manual Single Side Grinder for Carbide Tipped Saw Blades Typ FL 600 and FL 700
| FL 600 | FL 700 |
| The same appliance but a more powerful model to allow side grinding also of strobe saws. | |
| Technical data: | Technical data: |
| Weight: approx. 80 kg | Weight: approx. 105 kg |
| Dimensions: 800 mm long, 500 mm wide, 580 mm high | Dimensions:800 mm long, 700 mm wide, 580 mm high |
| Coolant content: 28 Litres | Coolant content: 48 Litres |
| Operating voltage: 230/440 V, 50 cycles 230/440 V,60 cycles other voltage on request |
Operating voltage: 230/440 V, 50 cycles 230/440 V,60 cycles other voltage on request |
| Drive output: 0,75 kW, 2830 N | Drive output: 0,75 kW, 2830 N |
| Grinding spindle speed: 4700 N | Grinding spindle speed: 4700 N |
| Spindle drive by means of flat belt | Spindle drive by means of flat belt |
| Grinding wheel diameter: 75 and 100 mm | Grinding wheel diameter: 75 and 100 mm |
| Adjustment range: 35 mm, 1 revolution=1mm, 1 graduation=0,01 mm |
Adjustment range: 35 mm, 1 revolution=1mm, 1 graduation=0,01 mm |
| Grinding strobe: 45 mm | Grinding strobe: 170 mm |
| Angular adjustment: | Angular adjustment: |
| Orthogonal clearance : + and – optionally adjustable | Orthogonal clearance : + and – optionally adjustable |
| Orthogonal rake: + and – optionally adjustable | Orthogonal rake: + and – optionally adjustable |
| Tangential angle, positive optionally adjustable, negative up to 17° | adjustableTangential angle, positive optionally adjustable, negative up to 17° |
| Max. saw diameter: 600 mm | Max. saw diameter: 700 mm |
| Min. saw diameter: 60 mm | Min. saw diameter: 60 mm |
| Max. bore fixture: 150 mm, | Max. bore fixture: 150 mm, |
| bigger dia. on request | bigger dia. on request |
| Min. bore diameter: 10 mm | Min. bore diameter: 10 mm |
FL 1000
Manual Side Grinder FL 1000 with Coolant System
Compact manual machine for single side grinding of any tooth form, also for Strobe inserts, with a grinding stroke length of 170 mm. This machine is also ideal for side grinding of carbide tipped saws for the metal working industry.
Manual Side Grinder FL 1000 with Coolant System
Technical data
| Weight: | 218 kg |
| Dimensions: | 1100 mm wide, 900 mm deep, 1289 mm high |
| Coolant plant: | 63 Litres capacity |
| Operating voltage: | 230/400 Volts, 3-Phase, 50 cycles |
| 230/440 Volts, 3-Phase, 60 cycles | |
| Grinding motor: | 1,1 kW, 4000 rpm |
| Grinding spindle: | Poly-V-belt driven |
| Grinding wheel: | 75, 100, 125 mm dia. |
| Down feed adjustment: | 30 mm total range, 1 revolution=1 mm, 1 unit=0,01 mm |
| Hook angle: | -30 degrees to +30 degrees |
| Radial clearance: | – 17 degrees to + infinitely |
| Tangential clearance: | ± infinitely adjustable |
| Saw blade: | 60 mm to 1050 mm dia. |
| Grinding stroke: | 170 mm |
FL 1000 A
Automatic Side Grinding Machine FL 1000 A
This machine is pecially configured for the side grinding of tooth flanks on reamer cutting edges of special saw blades with automatic feed. The feed rate can be stepessly adjusted in the forward and reverse direction by means of 2 speed controlling valves.
Automatic Side Grinding Machine FL 1000 A
1 Side grinding maschine type FL 1000/A without diamond wheel,for single side grinding of wipers on special circular saw blades up to a length of 175 mm with automatic feed.The feeding speed can be adjusted by means of 2 speed regulating valves independently for the in our back movement.
Cooling liquid container with appr.63 L capacity,capacity of cooling pump approx.20L/min,completely ready for operation.
Operation voltage 230/400 V 3ph 50 cy
Technical data
| Weight: | 230 kg |
| Dimensions: | 900 mm wide |
| 1100 mm deep | |
| 1550 mm height | |
| Cooling water tank capacity appr. 63 litres. Delevery output of the cooling water pump appr. 20 litres/min. Grinding wheel dia. 100 or 125 mm. Grinding wheel speed via grinding spindle 4700 rpm, 2 speeds possible Poly-V belt drive, 6 grooves. |
Electrical data
| Drive motor: | 1,1 kW with switch for clockwise/anticlock |
| wise running 4700 u/min. | |
| For USA, the pulleys have a different diameter. | |
| Coolant pump: | 0,12 kW |
| Operating voltage: | 230/400 Volts, 50 cycles |
| 230/400 Volts, 60 cycles |
SBN 700
Automatic Grinder for Chip Breaker Grooves Model SBN 700
A compact automatic machine to grind CHIP BREAKER GROOVES on your TCI, HSS and Segmental Circular Saw-blades from 100 mm to 700 mm Diameter.
Automatic Grinder for Chip Breaker Grooves Model SBN 700
- Fast – Accurate – Service friendlyl
- Developed through Field Experience
- Simple to Operate
- World-wide Standard of the Control Clements
The groove distance between left and right on the alternating teeth is infinitely adjustable and is achieved automatically in one revolution:simply select the number of leeth on the tooth counter and the machine will switch off automatically when number of teeth is reached.
Technical data
| Power rating -drive motor: | 0,4-0,5 kW |
| Grinding spindle speed: | 7800 – 15800 rpm |
| Grinding wheel diameter: | Borazon oder Diamant 100 mm Ø and 50 mm Ø, 4″ & 2″ |
| Tooth pitch: | 2 mm to 100 mm/ 1/ 16″ – 4″ |
| Cycle time: | 5 sec./ tooth |
| Grinding speed: | infinitely variable |
| Control unit: | hydro-pneumatic (Festo) |
| Compressed air consumption: | approx. 40 L/ min. |
| Compressed air pressure: | 6 bar/ 90 ps 1 |
| Compressed air connection: | NW 6 mm |
| Standard voltage: | 230/400 V, 60 cycles |
| 230/400 V, 60 cycles other voltage via transformer |
|
| Fuse protection: | 3 lead fuses/ 10 A/ with time lag |
| Total connected load: | 0,6 kW |
| Coolant tank content: | 60 Litres |
| Coolant concentrate: | Same as saw grinders |
| Dimensions: | Height: 1530 mm, Depth: 1050 mm, Width: 900 mm |
| Weight: | 280 kg |
TR 100
TR 100 Carbide and high speed steel (HSS) Cutoff Machine
One clamping unit for cuting off long planer knives of up to 80 mm wide and 10 mm thick.
TR 100 Carbide and high speed steel (HSS) Cutoff-Machine
Technical Data:
Optional: One clamping unit for cuting off long planer knives of up to 100 mm wide and 10 mm thick.
| Drive power: | motor 4 kW |
| Rpm 2875 U/min | |
| Operating voltage: | 380/420V 50Hz, 380/480V 60Hz |
| Grinding spindle: | Poly-V- belt |
| Grinding spindle speed: | infinitely variable frequency converter |
| Cutoff discs: | 200 mm Ø |
| Choice of manual or automatic feed or automatic feed with automatic stop of cutting process and fast speed return. | |
| Coolant tank: | 185 liter capacity |
| Dimensions: | 1200 mm wide |
| 1100 mm deep | |
| 1400 mm high | |
| Weight: | approximately 420 kg |
PLSB 1600
A compact machine to grind or rework tooth pocket on large dimensioned saws from diameter 250 mm to 1600 mm. A unique feature is added to this machine to grind chip breaker grooves on segmental, HSS or carbide tipped saws. By rotating the grinding head 90 degrees and changing the grinding wheel with a cutoff wheel, chip breaker grooves are easily cut. A index unit advances the saw from top down.
Pocket Grinding Machine PLSB 1600
Pocket Grinding Machine PLSB 1600 with set up to grind chip breaker grooves
Technical data
| Saw blade dia.: | 250 mm to 1600 mm |
| Tooth pitch: | 5 mm to 120 mm |
| Hook angle: | – 20 degrees to + 35 degrees electrically by gear motor 2 speeds |
| Spindle motor: | 1,5 kW, 2 speeds, 1440/ 2880 rpm |
| Grinding spindle: | 2 speeds, 3200/ 6800 rpm |
| Poly-v-belt driven | |
| Grinding wheel: | 150 mm dia., borazon |
| Cutoff wheel: | 80 mm to 100 mm dia., diamond and borazon |
| Cycle time: | 8 – 25 seconds for pocketing |
| 8 – 12 seconds for chip breaker grooves | |
| Coolant plant: | 130 Litres capacity |
| Dimensions: | 2400 mm wide |
| 1000 mm deep | |
| 2000 mm high | |
| Weight: | 970 kg |
SW 800 MB
Hydraulic Tension Rolling Machine SW 800 MB
For circular saws or saw blanks with automatic loading and unloading unit.
SW 800 / SW 1600
Rolling Machine Type SW 800 / SW 1600
-
- High-strength, welded construction
- Hydraulic pressurizing system with pressure presetting function
- Externally mounted rollers, permitting monitoring of the rolling process
- High-strength sawblade mounting assembly with spindle drive by gear motor for advancing and reversing movements
- Hydraulic motor shuts down on completion of rolling process, thus preventing unnecessary heating of the hydraulic fluid
- Rollers do not begin to turn until sufficient rolling pressure has built up
- The machine is started by a foot-operated switch and can be stopped at any time and in any position
Rolling Machine Type SW 800 / SW 1600
| Technical data | SW 800/1000 | SW 1200 | SW 1600 |
| Max. saw dia.: | 800/1000 mm | 1200 mm | 1600 mm |
| Max. rolling circle dia.: | 770 mm | 1000 mm | 1290 mm |
| Min. rolling circle dia.: | 160 mm | 160 mm | 160 mm |
| Roller protection | |||
| from machine: | 300 mm | 300 mm | 450 mm |
| Max. rolling pressure: | approx. 10 to. | approx. 10 to. | approx. 10 to. |
| Rolling speed: | by potentiometer adjustable | by potentiometer adjustable | by potentiometer adjustable |
| Drive power, roller drive: | 2,2 kW | 2,2 kW | 2,2 kW |
| Drive power, hydraulic motor: | 2,2 kW | 2,2 kW | 2,2 kW |
| Drive power diameter adjustment: | 0,37 kW | 0,37 kW | 0,37 kW |
| Operating voltage: | 230/400 V,50 cycles | 230/400 V, 50 cycles | 230/400 V, 50 cycles |
| Cable cross section: | 5 x 2,5 mm² | 5 x 2,5 mm² | 5 x 2,5 mm² |
| Dimensions: | Length: 1700 mm | Length: 1900 mm | Length: 2200 mm |
| Depth: 620 mm | Depth: 620 mm | Depth: 620 mm | |
| Height: 1550 mm | Height: 1550 mm | Height: 1550 mm | |
| Weight: | 790 Kg | 820 Kg | 850 Kg |
SW 2000
SW 2000 Hydraulic Tension Rolling Machine
- High strength, welded construction.
- Hydraulic pressure with pressure preset function.
- The rolling process is controlled by encoder and does not depend on the saw diameter, i.e., after exactly one revolution the machine stops automatically. This prevents under or over rolling.
- Stable sawblade mounting assembly with spindle driven gear motor for advancing and reversing movements.
- The hydraulik motor shuts off on completion of rolling process, preventing unnecessary heating of the hydraulic fluid.
- Rollers do not begin turning until sufficient rolling pressure has built up.
- The machine is started by foot operated switch and may be stopped at any time and position.
SW 2000 Hydraulic Tension Rolling Machine
Combination top/side runout and tension testing.
| Technical data | |
| Max. saw blade diameter: | 2000 mm |
| Min. saw blade diameter: | 500 mm |
| Max. diameter of rolling zone distance, i.e. reach from outer diameter to the rolling diameter |
600 mm |
| Min. rolling diameter: | 260 mm |
| Rolling speed: | by potentiometer adjustable |
| Rolling pressure (pre-selectable): | up to 200 bar, approx. 8 to. |
| Power (rollers): | 2,2 kW |
| Power (hydraulik pump): | 2,2 kW |
| Dimensions: | Width: 900 mm |
| Depth: 2700 mm | |
| Height: 1300 mm | |
| With tension test divice: | Height: 1800 mm |
| Weight: | 1480 kg |